Hanging Monorail Motor Stripdown & Fix

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I have a Shonan 5000 hanging monorail unit that's never been right since I got it, it's always been erratic and jerky, with a marked tendency to snag and stop at every rail joint unless alignment is absolutely perfect. Today I finally got around to stripping it down so that I could investigate.

First I'll show the gearbox stripdown sequence for reference:

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Everything cleaned up, motor oiled, gears and spindles greased, re-assembled and although it was all running smoother and quieter, the basic problem still existed.  I did notice two things though, as indicated here:

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A: two of the spring-loaded wheels that push the rubber drive-wheel against the track have lumps on them, artifacts remaining from the moulding process. I trimmed and filed these smooth.

B: one of the wheels is slightly out of alignment with its opposite number.

Stripping the motor unit down again, I found that slacking off the screw that secures the spring-loaded wheels, C, by about 1/3 of a turn, bought the offending wheel back into alignment.

Result, the unit now runs fine, negotiating track joints without complaint. Two hours on a rainy afternoon well spent!
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Hanging Monorail Motor Stripdown & Fix - by chrisjo - 07-30-2019, 08:42 PM



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